Solutions & Services

Our manufacturing solutions are deployed wherever change takes place and tomorrow’s products are created.

Our solutions & services to support your production.

Machines and systems

Our portfolio encompasses numerous process modules that can be intelligently combined to create turnkey systems or they can also be used as stand-alone solutions. As such, we are also in the position to meet special requirements and cover a broad spectrum of work steps in sheet metal processing. We offer the following machines and systems:

Turn-key solutions for laser cutting and welding


Stand-alone tube welding machines


Two-roller and multi-roller round bending machines


Turn-key tube production lines


Laser cells for cutting and welding


Customized automation


Integration of machines from third-party suppliers


Measuring and testing systems

Note
More information about our solutions & services can be found in our Stories and on Youtube.

If you have any questions or would like specific information on individual machines or systems, please contact us.

Technology

We ensure optimum processes thanks to our modular process modules, covering a wide range of sheet metal processing steps. To ensure that you get the very best solution available, we also enhance our portfolio with modular machines from strong partners such as NOVATEC. Our engineers also draw on proven technology from established suppliers, such as robot technology from KUKA or laser technology from Trumpf and IPG. The following technologies can be integrated into our systems:

Separating: Laser cutting, punching


Joining: Laser welding, TIG welding, plasma welding and laser hybrid welding


Forming: 2-roller rounding, multi-roller rounding, conical rounding, U/O forming


Postprocessing: Seam smoothing, seam annealing, expanding, tube end machining, marking, leak test


Component supply and assembly, material flow concepts, parts handling


Automatic clamping concepts


Uncoiling, straightening, stacking of blanks (separation), feeding, edge forming, round rolling, inserting, clamping

Automation

Our automated and interlinked machines open up entirely new opportunities. Which is why we offer them not only as stand-alone machines, but also implement individually automated turn-key solutions based on your specific needs. The degree of automation is scalable. Our range of services in the field of automation:

Automation of interlinked systems with goods carrier systems


Part handling and automated loading and unloading using industrial robots


Integration of bin-picking systems


Integration of test stations and marking stations within the overall process


Transfer handling via linear portals


Quality monitoring systems (pre, in and post process monitoring)


Automation of existing systems

Feasibility studies and prototyping

Our customers are frequently in need of solutions that deviate from the standard. Our TechCenter welcomes such challenges and looks for ways to meet individual requirements. In addition to our seasoned engineers, we have a laboratory and external partners at our disposal to perform special tasks. Our Development and Innovation unit offers:

Consulting services regarding the design of weldable components


Process consulting and examinations of process stability


Development of laser-compatible clamping technology


Welding tests


Validation of components such as vision systems and sensor technology


Production of samples, prototypes and small series by order ⟶ Learn more

Custom developments

One of our strengths is our capacity to respond to the at times special challenges of our customers with custom solutions. For this purpose, we turn proven standard modules into customized systems. Many of our customers have benefited from this approach to find effective and cost-effective solutions.

For inquiries that depart significantly from the standard, we also offer tailor-made module development. We very much welcome your specific challenges and would be happy to provide you with viable concepts. These have often proven to create significant advantages for our customers over their competitors. In cases such as these, it is also crucial to optimally coordinate interfaces in order to ensure stable processes. Here are some examples of specific adaptations that we have already implemented for our customers:

Working from coil to increase the potential batch size


Destacking from sheet metal for more flexibility in term of blank sizes, quantities and quality


Sheet edge forming to avoid flat zones in multi-roller bending


Continuous welding systems to achieve a high degree of automation


Portal solutions for optimal analysis and control of production processes


Robot technology for clean processes and higher reproducibility (pick-and-place)


Integration of downstream processes (e.g. annealing or smoothing)

Service

Our service staff is committed to reducing costly downtimes in your production to a minimum – whether by supplying spare parts, remote diagnosis or our maintenance service. In addition, we offer precisely tailored service packages that optimally meet the requirements of your production needs:

Online diagnosis: short response times, fast solutions


Spare parts service: all components, one source


Direct help hotline: your partner for fast help


Maintenance: less downtime through prevention

Note
Would you like more information about our service offer or would you like to receive non-binding advice?
Then please contact us.

Do you have any questions?

Would you like a personal conversation with our experts or information
about our products and services? Then please contact us.